CORE TECHNOLOGY

TECHNOLOGY THAT IMPROVES PERFORMANCE
ADVANCED CORE CONSTRUCTION

Tens of thousands of co-polymer extruded tubes, thermally welded to create an unparalleled, consistent and fully engineered core, ready to be cut, shaped, cnc-ed, thermoformed or laminated and further integrated into the best sport and protection products that give you the edge.

UNIQUE EXTRUSION PROCESS

EXTREMELY CONSISTENT AND HIGHLY FLEXIBLE

Process protected by four international patents.
Unrivalled material consistency.

Highly flexible production process.
We manufacture the core to your specifications.

ADVANCED POST PROCESSING

2D FORMING

2D curvature of the Koroyd core through a heating process combined with matched cold tools.

3D FORMING

3D curvature through tightly controlled thermoforming process resulting in a homogeneous formed panel.

2D CUTTING

CNC cut Koroyd components from sheets allowing for any outer perimeter curvature.

VARIABLE THICKNESS

Complex variable thickness parts manufactured through a mixture of thermoforming and a secondary heated press process.

MELT EDGE

Pressing and cauterisation of Koroyd sheets to provide an engineered edge finish.

NOTCHED PARTS

Mechanically serrating Koroyd sheets with notches to increase flexibility and allow for easy installation in 3D curved cavities.

FABRIC LAMINATION

Combining flexibility with a high compressive strength through reinforcing breathable fabrics with direct lamination of the Koroyd using Corebond™.

COMPOSITE INTEGRATION

Increasing the structural rigidity of sandwich panels using Koroyd without sacrificing weight. Integrating Koroyd through wet lay up, pre impregnated materials, adhesive melts and webs.

CNC MILLING AND GRINDING

Profiling of Koroyd through the removal of material using mechanical heads or glass paper to provide variable thickness components.

INNOVATION. IN EVERYTHING WE DO.