KOROYD TECHNOLOGY

ENGINEERED FOR BETTER PROTECTION

Koroyd is made up of thousands of co-polymer extruded tubes which are thermally welded to create an unparalleled, consistent and fully engineered core. This technology can be integrated into various products from from action sports equipment to industrial protection and in-vehicle child seats.

PATENTED PRODUCTION PROCESS

First, the co-polymer raw materials are loaded into a special extrusion line which individually extrudes each tube at speed to create the perfect form.   

The individual tubes are then collected by hand, and thousands are stacked together in large blocks ready for the next stage.   

The blocks of tubes then go to a large oven. Without using any glues, the heat of the oven initiates the welding.  

There are two layers in the wall of each tube – each tube’s outer layer is thermally welded to its neighbouring tubes (of which there are six).

HOW WELDED TUBES IMPROVE PERFORMANCE

STRONG CONNECTION

Thermally welded tubes creating a very strong connection without using glues or adhesives.

ENERGY ABSORPTION

The strong connection increases Koroyd's energy absorption capabilities through plastic deformation.

Koroyd Crushed Block

NO WEAK POINTS

Highest consistency across entire sheets of Koroyd, ensuring maximum performance during every impact.

ULTRALIGHT & BREATHABLE

World's thinnest walled tubes and open-cell structure mean ultra-lightweight and advanced breathability.

ENGINEERED FOR PERFORMANCE

Koroyd can be tailored for many different applications. Depending on the product and performance needs, we can change and adapt the specifications below:  

    1. Tube size
    2. Tube density
    3. Tube angle
    4. Base polymer
    5. Core thickness
    6. Core coverage and placement
    7. 3D geometry
    8. Core colour

Every application is carefully engineered and integrated to provide various performance advantages. This versatility allows us to design and develop advanced impact protection for a diverse range of markets and products from action sports equipment to industrial protection and in-vehicle child seats.

MADE TO ORDER

MULTIPLE APPLICATIONS

Can be tailored for many different applications. 

LIFT AV1

FLEXIBLE PRODUCTION

We manufacture the core to your specifications.

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